Cause and effect analysis is one of the most widely recognized methods used in quality management to understand why problems occur. Commonly associated with the Ishikawa or fishbone diagram, the method provides a structured way to examine how multiple factors may contribute to an undesired outcome. Despite its familiarity, the method is often applied superficially. […]
Writing clean, accurate, and actionable AS9100 audit finding write-ups is essential for internal audits, supplier assessments, and external certification audits. Poorly written findings lead to confusion, weak corrective actions, and repeat issues. Strong write-ups provide clarity, traceability, and a direct path to effective correction. This guide explains how to structure AS9100 findings and includes detailed […]
Understanding AS9100D requirements remains one of the most common challenges for aerospace and defense suppliers. Clause language—especially the repeated use of shall, should, may, and can—creates uncertainty during audits and system implementation. Many nonconformities are linked to misunderstanding what the requirement actually demands rather than any breakdown in the process itself. When the language of […]
Why these errors persist Complexity grows as teams add forms and procedures. Without strict ownership and a single source of truth, outdated files linger, copies spread, and approvals go missing. Frequent AS9100D documentation errors Obsolete copies in active foldersInternal audits often find old forms inside live work areas. Users grab what is closest rather than […]
Clause 9.2 of AS9100 Rev D requires organizations to establish and maintain an internal audit program that ensures their quality management system (QMS) conforms to both the organization’s requirements and the standard itself. It also confirms that the QMS is effectively implemented and maintained. Internal audits are not just a certification checkbox. They are a […]
In aerospace and defense, precision and control are non-negotiable. Every product must meet strict requirements, and every change needs to be documented and verified. This is the foundation of AS9100 configuration management. Configuration management ensures that the physical and functional characteristics of a product or service are clearly defined, consistently documented, and carefully maintained throughout […]
Introduction The AS9100 series of standards, which includes AS9100D, AS9110, and AS9120, is the aerospace industry’s foundation for quality management. Built upon ISO 9001, the AS9100 series strengthens requirements to address the high stakes of aviation, space, and defense manufacturing. At the heart of these standards lies the Plan Do Check Act (PDCA) structure, a […]
Introduction: Why Risk Management Matters in AS9100 In the aerospace and defense industry, risk management is the backbone of safety, reliability, and compliance. The AS9100 Quality Management System places strong emphasis on identifying, assessing, and controlling risks at every stage of the product and service lifecycle. From design and manufacturing to supplier management and maintenance, […]
Achieving and maintaining AS9100 certification is a crucial requirement for organizations operating in the aerospace and defense industries. One of the most common concerns for quality managers and compliance teams is what kind of AS9100 audit questions auditors will ask during surveillance, recertification, or internal audits. Understanding these questions and preparing evidence-based responses can make […]
Introduction – The Counterfeit Issue Counterfeit parts are a growing threat in aerospace and defense. AS9100 Clause 8.1.4 was introduced to address this critical risk with structured prevention methods. This guide breaks down what the clause requires, how to comply, and how to prepare your Quality Management System (QMS) for audit success. What Is AS9100 […]
